I love to make things from scratch. It is the way I learned, it’s
fun, it’s economical, and the purist in me says that it is the only
way to make jewelry that can truly be called hand-made. Few things
give me as much satisfaction as making a perfectly functioning hinged
locket (or something similar) that started out as nondescript chunks
of metal.
That being said, the business of making jewelry makes it a bit less
economical, and a little less than ideal for things such as color
match and guaranteed karatage, especially when using scrap. I usually
get 5mm square wire and 12 or 14 gauge sheet and round wire and use
the rolling mill and draw plates to make whatever I need. True, I
have gotten metal from suppliers that is less than perfect and
develops cracks or splits, but their failure rate is lower than mine,
and I can return it and only lose a day or two in the process. The
only metal I order to specific size is that which I’m using for
hydroforming. I have found that it is more uniform and doesn’t crack
or develop an orange-peel texture nearly as much as what I roll out.
I also use commercial laser wire and seamless tubing. Drawing down
5mm square to 30 gauge round is just more than I can bear, especially
when I consider how much suppliers charge over spot metal for the
privilege. Commercial seamless tubing is a good investment when it
comes to time saved and quality of product, considering soldered
seams and lost tubing at the drawing end.
Recently on a dare, I made a three stone fabricated platinum ring
completely from clean bench sweeps. I melted the filings into a
button and rolled it and drew it into wire and sheet and forged a
tapered raised shoulder shank. It was a blast to do, lots of hammer
thwacking, probably only added an hour or two to the process (as
opposed to starting with commercially prepared 5mm square and 14
gauge round wire which is how I would normally do it) and it came out
just fine. No holes, pits or cracks, and it engraved just like virgin
metal from Hoover and Strong. Would I do it again? Maybe, but why?
Those lost hours probably cost me a few hundred dollars and if I
wasn’t self-employed may have gotten me more than a couple of dirty
looks from the boss. I also might not be quite so lucky next time in
getting the filings so clean. How much more time would I have to
invest if I find that the wire in the settings is cracking after I
get the shank in place because some of that low-life cobalt got in
there?
I send my scrap and filings to High Tech in Dallas, TX. They send a
check out the same day they get your metal (except for filings and
low grade), they have no minimum (you can send them a single worn out
chain if you want), they charge $25 per ounce (I’m pretty sure I’m
remembering right) of recoverable pure gold (silver and platinum are
a bit different) and they give you a detailed print-out of their
analysis. Send it in on Tuesday, get a call with their assay and
settlement on Wednesday, get a check (or 24K grain) on Thursday.
Works for me. (No affiliation, just a happy camper)
It is my opinion that no goldsmith’s toolbox of skills is complete
without the ability to create sheet, wire and tubing from grain,
consistently and with few problems in every metal they work in (James
Binnion is exempted as casting cesium or thorium or whatever new
metal he’s playing with in an ingot mold would be above and beyond).
The knowledge gained in metal properties and the ability to save your
backside from time to time makes the skill invaluable. Still, I think
the cost savings is neglible and sometimes it actually results in an
increase in cost (when bench time is considered a cost) rather than a
real savings. But I would never try to talk someone out of doing it,
or argue about the savings. If it works for you like it does for so
many on Orchid (and like it did for me for many years), by all means
drive on. You can call your jewelry fully 100% hand made, and no one
can call you on it (except for maybe a few that consider using a
power source more advanced than a water wheel a disqualifier). Most
jewelry consumers (especially trade accounts) won’t want to pay more
for it, but you can honestly and inarguably call your jewelry
Hand-Made.
Dave