two quick things- you can use a standard 3 dollar hardware store
nail/screw guage as a crude drawplate just lube it well with wax
(beeswax0 and hold it securely in a vise or equivalent.( no matter
who may post a reply to this disagreeing - it works and works well
some comments. Those guages come in both metal, usually steel, and
really cheap plastic. Don’t expect to draw wire using a plastic screw
guage. The steel ones would be capable of it, perhaps crudely, as RER
says. And you could improve the performance by using a tapered
cutter, like a cone burr or tapered reamer, to open up a chamfered
edge on once side, so the hole slightly tapers. The plastic ones
might have some use drawing things like knitted or interlinked
chain, and maybe in the making of tubing, but not likely to work well
for actual wire. But most of the plastic screw guages I’ve seen are
too thin and flimsey to work well. If you want a plastic one, pretend
you’re making a wood one (see below), and use a decent piece of
delrin at least a quarter inch thick, and preferably closer to a half
inch thick. Other harder denser plastics work well too. Nylon might
be too soft, and the stuff they make the plastic screw guages from
sometimes is pretty hard but also rather brittle and easily
cracked…
) 2ed- you can make a nice,temporary drawplate from wood using a
drill and various bits to drill holes that correspond to the
guages of wire you buy then go down using the B&S system to reduce
wire at will, lessening the number of guages you have to buy.Always
anneal, then draw through the lubricated plate held in a vise or
against two vertical lengths of cold rolled steel rod held in a
bench or board mounted securely in place by drilling holes in the
wood ( or whatever substrate you have) to set them in. I have
antique wooden drawplates that work as well as any costly sapphire
lined models...and I started out drawing tube through a screw
guage...hey, it had pre-punched holes in a sheet of metal and
though i had to use a lot of wax it made tubing perfectly
well....rer
Again, a couple comments. Wood drawplates do indeed work, and are
sold even today, usually for use in shaping chain or drawing tubing.
They can have the advantage of leaving less of a tool mark/striations
on your metal than would steel drawplates, especially the lower cost
ones with poorer finish to the holes. Note that the wood ones sold,
and most likely RER’s antique ones, are not made of just any old
wood. It kind of needs to be pretty hard wood. Pine won’t work. I
used to have one (maybe still do, haven’t seen it in quite a
while…) that I am pretty sure had been made of ironwood, or sure
seemed to be something that dense. but I’ve also seen certain harder
rosewoods and ebony used, as well as hard maple and similar. And
there are other hard, dense, heavy woods, all of which would be good
candidates for trying this. Whatever wood you use, make sure it’s
thick enough, and you space holes far enough from the edge so the
wood won’t split. Also graduate the sizes of holes as closely as
possible, so the difference from one hole to the next is slight, at
least if you plan on trying to draw wire instead of tubing or chain.
And finally, given the hardness of wood as compared to metal, don’t
expect good performace with a wood drawplate if you’re drawing harder
metal. Fully annealed silver, or high karat yellow gold, will work.
But I’d be very surprised if you could get an 18K nickel white gold
to do anything other than enlarge the holes in your wood drawplate,
even if annealed.
And finally, I’d suggest that if you’re going to go to the effort of
making a wood drawplate, unless you have a specific reason for
wanting it to be wood, if you’re planning to draw solid wire, not
tube or chain, you might be better off making your drawplate in
steel, not wood. It’s not much more work at all. Even mild steel can
do a passable job with softer wire, and if you use any sort of
hardenable carbon steel, you can produce a plate that’s not much
worse than any of the less costly commercial ones (like the ones from
India and Pakistan…)
Also, for drilling holes for a drawplate, I’d suggest a set of
“numbered” size drills, rather than fractional inch sizes. The
numbered sizes are closer together in size. Metric drill sets close
enough together would be good choices too. I mention that because
many of the less costly smaller fractional ince sizes have spacing
that both varies, and is often a bit too much difference in size for
a drawplate.
Peter