If anyone has any suggestions, or directions, or secrets it would
be greatly appreciate it.
Borax? Unless there’s some bit of chemistry I’m missing, I can’t
imagine how that would help. Rhodium solution is sulphuric acid
based, and borax is a base, which would neutralize some of the acid.
But it’s more common for Rhodium solution that’s been in use a while,
to have too little acid, as some of it degrades over time So larger
platers routinely check the ph of their baths, and adjust, adding
acid if needed. Rarely, one might need to raise the ph, but again, I
doubt borax would be the recommended way (but I could be wrong on
that)
What might well help is to filter the solution. Rhodium can be
contaminated by a number of unfortunate impurities. You can get some
of them (mainly the various organic compounds) out of it be filtering
the solution. Put some “fish tank” activated charcoal in a coffee
filter, in a suitable funnel or other holding container, and allow
the rhodium solution to percolate through the charcoal. In many
cases, this can cure or at least help an otherwise messed up bath.
Be sure your various rinse solutions are distilled water, if you
live in an area with hard water. Even with good low hardness water,
it’s a good idea. Take care not to let the electroclean residue get
into the rhodium. It’s basic, and is one way the ph of the bath can
end up too high. The rinse you use after the rhodium will then
contain rhodium itself in small quantities. So that’s the liquid you
use to replenish any evaporation losses in the rhodium itself. That
way, your rhodium bath doesn’t get depleted by drag-out.
Try a lower voltage and a larger anode. Voltages/current density on
the low side sometimes can get a damaged rhodium bath to still work
acceptably, but too high voltages can darken the deposit with even
the best bath. And you almost always in plating, want the surface
area of the anode to be equal to, or larger than, the surface area of
the workpiece, in order that the workpiece surface area is the part
of the circuit that limits current flow, rather than the anode,
which can lead to indeterminate plating conditions at the workpiece
surface. Platinum or platinized titanium are the two anode materials
you normally can use. don’t use things like stainless steel, or other
metals, unless the bath is specifically designed for such an anode
(most aren’t) And agitate the workpiece a bit during the plating
operation.
Your source is correct in that rhodium solutions generally are
intended to be used at room temperature. The same is not true of the
electroclean. It works a lot better steaming hot, and at a
sufficiently high voltage/amperage/current density so you get
vigorous bubbling action. Be sure it’s mixed to the proper
concentration if you buy it as a powder rather than premixed
solution.
I’m also curious about the palladium underplate. In our
manufacturing, we make part of our line in a 950 palladium, and have
found it does not rhodium plate well at all. The rhodium bath leaves
the palladium castings with a worse (dull/matte) polish than they had
going in, and a color that is not an improvement over the palladium
itself. Palladium is indeed used as an underplate for some things,
but have your client check to be sure it is appropriate as an
underplate for both the specific rhodium bath used, and on the types
of metals he’s plating. I would not be surprised if there is a
mismatch there that might cause at least some of the problem. What
kinds of metal is he plating? White golds need no underplate at all.
(Neither do yellow golds, if you happen to be rhodium plating
that…) The rhodium can go right over the gold. With silver, the
traditional underplate sequence is first, a copper flash, and then,
bright nickle over the copper (the copper color makes it easy to see
when you have complete coverage with the nickle, and the nickle
adheres better to the copper than it does to silver directly.) Now, I
can imagine the desirablity of using something other than nickle as
an underplate on silver, if one wishes to avoid nickle in the
product. But be sure that both the palladium bath, and the rhodium
bath, are compatible with each other.
Hope something in there helps.
Peter Rowe