Hi,
What is the difference between a tumbler and a vibrator
polisher? Is one more effective than the other? Is a vibrator
polisher likely to run more quietly?
The basic difference between a vibratory & a rotary tumbler is the
way the unit is driven.
A rotary tumbler is a barrel with 2 closed ends. The items to be
tumbled are put in the barrel along with the polishing media. The
media can be steel shot, ceramic cubes & other shapes, silicon
carbide grit, crushed walnut shells with imbedded rouge or other
material & other things. The barrel is placed on rollers with at
least 1 of the rollers turning causing the barrel to revolve. As the
barrel revolves, the stuff inside it forms a hill against the side
of the barrel. As it reaches the top of the hill, it slides down to
the bottom. While sliding, the media impinges on the items polishing
them. It should be noted that the only time polishing is taking place
is while the items are in aprox the top 1 inch of the slope sliding
down from the top to the bottom. If they’re not in this layer,
they’re just along for the ride.
Depending on what’s being tumbled & the desired finish, tumbling
times can go from hours to weeks.
The vibratory tumbler consists of a bowl that sort of resembles an
angel food cake pan with a rounded bottom. The bowl is mounted on a
spring mounted platform to allow motion in all directions. A motor is
usually mounted to the bottom side of the bowl platform. The motor
has a weight attached to it’s shaft. The weight causes an out of
balance condition when the motor runs. The out of balance condition
cause the platform & bowl to vibrate.
The same media used in the rotary tumblers can be used in the
vibratory tumblers. The items to be polished are placed in the bowl
with the media. When the machine is turned on, everything, bowl,
media & items are vibrated. The vibration causes the bowl contents to
rotate around the bowl in two directions, one from the outside to the
inside & the other parallel to the circumference of the bowl. The
polishing action is taking place 100% of the time to all the items in
the tumbler.
Time wise, the vibratory tumbler is faster than the rotary & since
everything is in a bowl, leaks & blowouts aren’t a problem as they
can be on a rotary.
I haven’t seen any noise figures for any tumblers, rotary or
vibratory, but I’d suspect they’re pretty close together. I don’t
think you’d want to stay in a room with one that was running for very
long. I keep my small vibratory tumbler (6 pounds of steel shot) in a
closet with a closed door. The noise isn’t a problem.
From a mechanical point of view, the vibratory has fewer things to
go wrong with it. You can also use a 'flow through" system with a
vibratory but not with a rotary. A flow through system allows any
dirt generated by the tumbling process to be flushed out during the
tumbling process.
If it were me, I’d go with the vibratory, there’s less to go wrong
mechanically, they’re faster & easier to use.
Dave