The assignment is to attach a sterling silver strip with two jump
rings around the “waist” of an hourglass -shaped piece of beach
glass. The challenging aspect is that, once on the beach glass, no
soldering can be done.
I can see a few straightforward solutions. It’s time for cold
connections.
One approach would be to solder jump rings onto a strip of sterling
of a heavy enough gauge that soldering would not be necessary. The
challenge would be to conform it to the middle of the beach glass
without stressing the glass to the point of breakage. If you are
careful, though, it should be doable.
An alternative would be to use a thinner gauge strip of sterling,
and fasten it with one or more rivets. Bend the strip around the
stone, and then drill one or more holes through the top of the
overlap and slightly into the bottom strip. Remove the strip, and
solder wire of the same diameter as the drill hole at each of the
marks on the bottom strip (and solder on your jump rings.)
Reassemble around the stone, feed the wires through the top, and
either treat them as rivets (easy does it, though, so you don’t
damage the glass) or just bend them over to lock the strip. You
could even use a contrasting metal for the wire, if your customer is
amenable to that.
Yet another option would be to use heavy round wire (like maybe 14
gauge.) Cut the wire 3/4 inch longer than necessary to girdle the
sea glass. Ball both ends of the wire with your torch. Bend
approximately to shape so you can see where to attach the jump
rings, and solder them on. Bend a loop in one end of the wire big
enough to accomodate the other end of the wire. Fit it to the beach
glass, put the other end of the wire through the loop, and bend it
back on itself to hold the wire in place. With this approach, as an
alternative to soldering jump rings, you could bend a couple of
additional loops in the wire at the appropriate points. There are
variations on this solution- for example, you could just bend the
balled ends of both wires up at a 90 degree angle, drop a jump
ring, bent as for loop-in-loop chain, over them, and crimp the jump
ring to lock it in place.
The fun part of this is that you can take what is presented as a
technical problem, and make it an excuse for all sorts of quirky
design elements.
Of course, as a last resort, there is the chemical cold connection,
AKA epoxy
HTH,
Lee Einer
Dos Manos Jewelry
http://www.dosmanosjewelry.com