You would need a charcoal filter the size of a small room to
handle the volume and velocity of the ventilation system necessary
for this. And your sugestion of adding charcoal to the flux will not
work as again not enough volume of charcoal to capture all the
chlorine.
With all due respect, this is not a theory but practice as old as
the trade itself.
But let’s me address your concerns factually:
Let us say we are melting 200 grams of silver chloride. How much
chlorine is in there?
The mole of silver chloride is : Ag atomic weight is 108, Cl atomic
weight is 35.5, so the mole of AgCl = 108 + 35.5 = 143.5 grams. We
have 200 grams so 143.5 relates to 35.5 as 200 relates to X, and
therefore X = (200 * 35.5)/143.5 = 49.477 approximated to 49.5 grams
of chlorine.
Chlorine density is 2.6 times of the air. Since air density is
0.00128 grams / mili Liter ( gr/mL ), the chlorine density is
0.003328 gr/mL That means that 1 liter of chlorine weighs 3.328 grams
and, in our case, 49.5 grams of chlorine would occupy 14.8737 liters,
or let’s round to 14.9 liters.
How much charcoal do we need to absorb 14.9 liters of chlorine?
Without doing any more calculations I will use empirical
observation. Average human breathes 15 times a minute and uses 45 to
60 liters of air every minute. A gas mask filter, which is simply a
container filled with activated charcoal, will keep wearer alive for
many hours filtering air from pollutants. The size of the gas mask
filter, I do not have in front of me, but I am sure not larger then 8
X 4 X 2 inches, or somewhere in that area.
This small container has capacity of filtering thousands liters of
air, so your assertion that we would need filter of the size of a
small room, does not stand up under the examination.
As far as using charcoal as flux additive you are wrong again. A
single gram of activated charcoal has a surface area of 400 square
meter to 1500 square meter, so volume is not a problem at all.
I am wondering if I mentioned in the original post that activated
charcoal should be used. If I did not, then it would explaine the
confusion. I assumed that my mentioning of gas mask would be
self-explanatory.
Leonid Surpin.