Hi Suzanne. As a retailer and trade shop, I do a lot of repair and
sizing during and after the holiday season. Though I haven’t found a
simple method on custom work, here are a few things I do to help speed
up production with repairs and sizings:
I line out all the work that needs to be done for the day on a table
next to my bench. This gives me a good mental picture of the type and
amount of work that needs to be done. It also gives me time to
visualize the ways in which I will perform harder tasks. I also draw a
quick sketch of each item on a post it note and attach it to the
repair envelope. I make a note of any damaged or treated stones and
other things that may have been overlooked by the person taking in the
job so the customer can be notified before any work is done to the
item. If any stones are loose I tighten them now. This saves time by
preventing a stone falling out in the ultrasonic; resulting in dumping
the solution, digging the stone out and then resetting it.
The jobs are laid out according to what needs to be done. i.e. all
sizings together, all chains, all retipping, etc. I like to get the
toughest jobs finished first. This gives me mental relief knowing
those are out of the way and I can coast through the easy jobs without
worry.
All the dirty jewelry goes into the ultrasonic and are cleaned while I
work on the new items.
I like to do all the cutting, fitting and soldering at one time and
then all the filing/grinding, sanding and polishing at one time. I
have seen jewelers who like to do one job at a time from start to
finish, but this seems incredibly slow to me. This cuts down on the
number of times I have get up and move from one station to another.
(maybe that’s explains the jelly roll I’m getting) : ) Also, I don’t
have to wash my hands as much.
It helps to be extremely neat and organized at the bench. “Every”
tool has a place and when I am through with that tool, it goes back in
its proper place. I have a rack for my tweezers (made from a coat
hanger) attached to one bench drawer and another rack for all the
pliers on another drawer. The tweezers and pliers hang neatly on the
racks and I don’t have to sort through stacks of tools to locate a
specific one. The same is true for burs. Each bur goes back into its
own spot after use. Each evening when I am through, I sweep the bench
drawer out. This saves tremendous time if a small stone is dropped the
next day (no sifting through sweeps). A few other things: I use mostly
the pick soldering method. I have a large ceramic soldering block in
which I group piles of solder pallions on .For example, yellow easy
goes on the bottom right corner of the block. Yellow hard goes on the
upper right corner. White hard goes on the upper left and white easy
goes on the bottom left. When I need a certain color and hardness
solder, I know exactly where to go with the pick or tweezers. An
electric torch lighter (torch mate) comes in very handy. This neat
tool allows a free hand when lighting the torch so the other hand can
be grabbing tweezers or the solder pick or the flux brush. I have two
holders (made from copper sheet) screwed to the bench top that holds
the heat resistant soldering tweezers. One is mounted in a horizontal
position and the other is mounted in a vertical position. When a ring
is prepped for soldering, the tweezers slide quickly into one of the
holders. This eliminates the third hand type holder and holds the
tweezers much more securely. This is very handy for soldering or
unsoldering heads because force can be applied to the ring without it
moving around. I hate to hand file rings after sizing them so I use a
rubberized abrasive wheel on the polishing lathe. This wheel grinds
quicker than a file and leaves a finely sanded finish. A finish that
can go straight to tripoli. The only things I file are the insides of
the rings and areas not accessible with the abrasive wheel. A piece of
cardboard placed under the wheel catches all the grindings which are
easily dumped into the bench tray for recovery. A few favorite tools:
Gravermax- great for bead setting and saves hand fatigue. Programmable
temp controller for burnout furnace. I burn out at night and cast
when I come in to work the next morning. If im in a real pinch for
time on casting, I use a special dental investment. I can invest,
burnout and cast in about 1 hour. See my web page for details on this.
Yahoo | Mail, Weather, Search, Politics, News, Finance, Sports & Videos Overall, I think organization is the
biggest time saver. Im not sure what other jewelers do in a day, but
it’s not unusual for me to do 70 or 80 jobs in an 8 hour work day.
Can’t wait to see what others have to say. Great topic!!! Regards, Ken
Sanders