I recommend against quenching in pickle unless in dire need of
speed. This is for several reasons. First there is the chance of
splash (holes in clothes, chemical residues spattered about (yes I
know you can hold the lid of the pickle pot like a shield but…)
Then, as Jim pointed out, it encourages acid to enter crevices,
porosity etc. Most pickle solutions are based on sulfuric acid
(‘Sparex’, sodium bisulfate-it dissociates in water to make an
approximately 5% sulfuric acid solution).
Sulfuric acid as a liquid is a corrosive, but as a mist it is a
carcinogen (!!!). This is a huge difference.
Finally, it has been shown that in factories where mists of sulfuric
acid are present, that the enamel of the teeth is affected and pitted
more.
so, my suggestion is to quench in water, and then place in the
pickle. If you are in a hurry, quench hot, but only on a very rare
occasion. Another method of speed is the German factory approach
where you have a copper pot just a little wider than the object, you
fill this with pickle (in a fume hood or other ventilated area) and
hit the pot with a torch. This boils the pickle in a moment or two.
Once the pickle is bubbling slightly the job is done. We used to have
a copper pickle pot (thick walled-3-4mm) with an iron handle, dip
into the acid to fill the pot, then hold it over a giant bunsen
burner with a foot control-maybe 15 seconds later it was done.
Finally, much pickling can be avoided during construction, many
people (this is an art school tradition) pickle far too often. You
need to pickle at the end of a sequence, or to have everything the
same color so you can make an aesthetic decision. After soldering
place the piece in a cup and run hot water over it for a minute, this
removes the flux. Oxidation is generally not a problem as you have to
scratch, scrape, sand or otherwise bare the spot to be soldered
anyway - and any oxidation present discourages solder spilling beyond
the cleaned area. Then you pickle at the end of the construction.
This is the procedure in many factories and it saves a lot of time
over the day. Charles
Charles Lewton-Brain/Brain Press
Box 1624, Ste M, Calgary, Alberta, T2P 2L7, Canada
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