Back in July 2001, I wrote an article for AJM Magazine on the
keum-boo process. I spoke with Komelia Hongja Okim, Charles
Lewton-Brain, and designer Jayne Redman. If anyone would like a copy
of the article, please e-mail me off list with your mailing address.
John Shanahan
Staff Writer/Webmaster
AJM Magazine/MJSA
800-444-6572, ext. 3037
http://www.mjsainc.com
http://www.ajm-magazine.com
Hello all. Here is an overview of the process. I use fine silver and
24K as my overlay materials on sterling silver or 18K jewelry and
holloware.
Overlay preparation:
-
Roll out 24K or fine silver to .03mm or thinner.
-
Cut shapes with exacto knife, paper punches, scissors, disc
cutters, arch punches, etc…
-
Sandwich 24K gold or fine silver in-between sheets of vellum or
tracing paper as support.
-
Zerox or print designs onto vellum or tracing paper for
production.
Surface preparation of sterling or 18K item to receive overlay: -
Heat to annealing temperature, quench in water then pickle. - Repeat
process 2 to 3 more times for sterling, 4 to 5 for 18K.
Overlay Application:
-
If the pieces to be keum-booed are flat, place them on a sheet of
metal (copper, brass, steel). The items in my production line start
out flat so I lay out several pieces at once on the metal sheet,
then place the sheet on the coils of the hot plate. If the pieces to
be keum-booed are dimensional, find or make something that will
conduct heat to as much of the surface as possible.
-
Brush water or a thin solution of gum tragacanth over the surface
of the sterling or 18K item. Water acts as a lubricant, gum trag as
a glue for dimensional items.
-
Small pieces of gold or silver can be picked up with a paintbrush
dipped in either solution.
-
Make sure everything is dry before heating.
-
Turn your hot plate on High. After the overlay is tacked in place
you may turn it down to Medium to finish burnishing. This is a
general guideline. Use whatever setting you need to get the metals
hot enough to bond). Heat with a torch if necessary.
Burnishing:
-
Wear gloves heavy enough to protect your hands from the heat and
have tweezers on hand to hold pieces down.
-
You will need to cool off your burnisher in cold water or 24K will
stick to the burnisher.
-
Tack the overlay first by pressing hard, not rubbing, in one
place.
-
It is very important to work from the center out to the edges.
Trapped air will form bubbles. They can be pricked with a pin and
then re-burnished, or flattened when cooled. Feel free to e-mail me
with questions or better yet come to Maine and take my workshop at
Workshops at Wolf Designs, October 17-18. The leaves will be
peaking!
Jayne Redman
<@Jayne_Redman>
http://www.katewolfdesigns.com