Peter
i’ve followed this thread and not seen the one last tidbit of info
that just might get you going.
small capacitor start motors of this style have a centrifugal switch
that is integral to the startup of the motor.
here’s how it works: a set of electrical contacts allow electricity
to pass through the cap circuit, boosting power during startup. When
the motor makes a predetermined speed, a centrifugal mechanism
operates the contacts, opening them so that the cap circuit drops
out. The motor continues to run without the capacitor.
That being said, the contacts DO wear, Do stick, and Do go bad
sometimes. That may explain the “sparking” you experienced… or not.
If the contacts stuck… it could eventually burn out the cap and
possibly, overheat the winding. ( distinctive really bad smell) As
long at the winding isn’t shorted or burnt, then you have a really
good chance of getting it running again.
In general, disassemble the motor to get access to the said
contacts. Pulling the end bells off of the motor to gain access will
probably be the hardest part for you. Typically the switch contacts
are mounted inside the motor housing, on a circular device around one
end of the motor shaft.
Lightly sand the surface of the contacts with say,180, 220, then 440
grit paper. don’t leave the surface rough.
Re assemble… test!
A quick way for those of you who are electrical “diy’ers” to check
your suspect capacitor is this:
-
Power off…Remove suspect cap,
-
attach a line cord to the capacitor, for the proper voltage.
(typically 110 in the USA … though you can have 220v applied to
larger motors) -
plug cord into outlet - preferably one on a GFI circuit.
-
measure current with an ampmeter
-
power down, etc.
Multiply 2650 times the amp reading. Divide that number by the
applied voltage ( usually 110) the resulting number is your cap’s
working value in microfarads.
typical small motor starting caps are in a range from 20 to 120
microfarads… all depends on motor design and starting load.
there is some give and take… you can bump the size up a bit for a
hard starting motor… hvac service guys do it all the time… they
use what is called a “hard start kit” which just adds capacitance to
the start circuit.